MACHINING

Genrec’s core strength is the ability to manufacture complex steel structure fabrication work at our vast Wadeville works in Germiston.  The facility is designed and operated to ensure that all work no matter how large or small, is completed to the highest standard of quality and safety.  The production works operates on a three shift, 24 hour seven day a week basis.

Machining

Equipment Dissecting

  • Bay Per Bay
  • Steel Produced in each bay
  • Production Equipment

G-Bay

  • Plate storage
  • Cranes: One 10 Ton & Two 20 Ton

Plate Bay Equipment

  • Plate Girder Machine
  • Horizontal Blaster
  • Messer 8 Head Plate Stripper

Horizontal Blaster

  • Hand Command Plate Stripper
  • Burney Profiling Machine
  • Wheel Abrator No:1
  • Voortman Beam Drill Line
  • Peddinghaus Beam Drill Line
  • Shot Blast Booth
  • ESAB Profiler
  • Boom Welder
  • Bumper
  • Wheel Abrator No: 2
  • Wheel Abrator No: 3
  • Two Plate Girder Machines
  • Turning Device (10Ton)

ESAB Profiler

  • Table size: 29m x 3m
  • Maximum thickness of plates: 35mm (plasma), 65mm (oxy fuel)

Boom Welder

Plate Rolls

  • 1 x 150mm thick x 3m wide
  • 1 x 40mm thick x 3m wide

Plate processing

  • 3 x plate stripping machines (Oxy fuel)
  • 2 x Plate profile CNC machine (Oxy fuel and Plasma)
  • 2 x Plate profile drill and punch CNC machine (Oxy fuel and Plasma)

Angle and flat section processing

  • 2 x Angle and flat section profile CNC lines

I beam/section processing lines

  • 2 x Beam drill lines (CNC)
  • 4 x Band saws, miter and straight (CNC)
  • 1 x Beam lay out marking machine (CNC)

Surface preparation/Blasting

  • 3 x Pre blasting machines (Wheelabrators)

Plate girder assembly lines

  • 4 x manual plate girder assembly lines
  • 1 x automated plate girder assembly line
  • (4 x 1000A submerged arc, tandem welding process)

Welding Equipment

  • 2 x12 ton beam rotators
  • 2 x15 ton beam rotators
  • Boom welder (2 heads, 1000A per head)
  • Gantry welder (2 heads, 1000A per head)
  • 8 x submerged arc tractors
  • 2 x squirt welders
  • Numerous MIG, ARC, TIG welding machines
  • Manipulators and rotators

Equipment

  • Peddinghaus Plate Machine
  • Voortman Angle Punch
  • Ficep Tipo

Cranes

Cranes
  • Four 10 Ton & one 5 Ton
  • Seven 2 Ton Semi Portal Cranes
  • Maximum flange thickness: 80mm
  • Maximum web height: 1500mm
  • 2 x 100 ton overhead gantry cranes
  • 1 x 35 ton overhead gantry cranes
  • 3 x 20 ton overhead gantry cranes
  • 4 x 10 ton semi portal cranes
Plate Girder Machine Information
Plate Yard
  • Plate storage
  • Cranes: 10 Ton
Plate Bay Cranes
  • One 10 Ton & One 20 Ton
  • Two 2 Ton Semi Portal Cranes
  • Two 10 Ton & Three 5 Ton
  • Three 2 Ton Semi Portal Cranes
  • One 20 Ton, Three 10 Ton & Two 5 Ton
  • Three 20 Ton, Two 10 Ton & Two 5 Ton
  • Two 10 Ton Semi Portal Cranes
Heavy Bay
Structural, Preparation and Paint Bays
  • 5 x 20 ton overhead gantry cranes
  • 17 x 10 ton overhead gantry cranes
  • 2 x 10 ton semi portal cranes
  • 17 x 5 ton overhead gantry cranes
  • 6 x 5 ton semi portal cranes
  • 12 x 2 ton semi portal cranes
Plate Yards
  • 2 x 20 ton overhead gantry cranes
  • 2 x 10 ton overhead gantry cranes
  • Two 10 Ton & Four 5 Ton
  • Two 10 Tons